feat(IoTC): IoTC中增加工艺过程中升温过快报警功能。
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@ -1,5 +1,4 @@
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using System;
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using System.Runtime.InteropServices;
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using System.Xml;
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using Aitex.Core.RT.DataCenter;
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using Aitex.Core.RT.Event;
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@ -9,7 +8,6 @@ using Aitex.Core.RT.OperationCenter;
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using Aitex.Core.RT.SCCore;
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using Aitex.Core.Util;
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using MECF.Framework.Common.MECF.Framework.Common.Utilities;
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using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Temps;
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using static Aitex.Core.RT.Device.PmDevices.DicMode;
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namespace Aitex.Core.RT.Device.Devices
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@ -128,7 +126,9 @@ namespace Aitex.Core.RT.Device.Devices
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private readonly SCConfigItem _PyroWarmIsAlarm;
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private SCConfigItem _AETempRasingFastIsAlarm;
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private bool _isAlarmTempRaisingFast;
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private double _tempRaisingRateOuter;
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private double _tempRaisingRateMiddle;
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private string _scOuterTempValue;
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public string ScOuterTempValue
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@ -234,10 +234,7 @@ namespace Aitex.Core.RT.Device.Devices
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_SCRHighLimit = ParseScNode("SCRTempHighLimit", node, ioModule, $"PM.{Module}.Heater.SCRTempHighLimit");
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_SCRLowLimit = ParseScNode("SCRTempLowLimit", node, ioModule, $"PM.{Module}.Heater.SCRTempLowLimit");
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_PyroWarmIsAlarm = ParseScNode("PyroWarmIsAlarm", node, ioModule, $"PM.{Module}.Heater.PyroWarmIsAlarm");
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_AETempRasingFastIsAlarm = ParseScNode("AETempRasingFastIsAlarm", node, ioModule, $"PM.{Module}.Heater.AETempRasingFastIsAlarm");
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}
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public bool Initialize()
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@ -303,6 +300,15 @@ namespace Aitex.Core.RT.Device.Devices
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DATA.Subscribe($"{Module}.{Name}.PSU1Power", () => PSU1Power);
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DATA.Subscribe($"{Module}.{Name}.PSU2Power", () => PSU2Power);
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DATA.Subscribe($"{Module}.{Name}.PSU3Power", () => PSU3Power);
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if (Name == "TC1")
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{
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DATA.Subscribe($"{Module}.Temp.Outer", () => OuterTemp);
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DATA.Subscribe($"{Module}.Temp.Inner", () => InnerTemp);
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DATA.Subscribe($"{Module}.Temp.Middle", () => MiddleTemp);
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}
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//
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GetPCPSUPower();
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@ -452,33 +458,61 @@ namespace Aitex.Core.RT.Device.Devices
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return true;
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});
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SCInit();
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return true;
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}
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private void SCInit()
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{
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ScOuterTempValue = SC.GetStringValue($"PM.{Module}.TempSensor.OuterTemp");
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ScInnerTempValue = SC.GetStringValue($"PM.{Module}.TempSensor.InnerTemp");
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ScMiddleTempValue = SC.GetStringValue($"PM.{Module}.TempSensor.MiddleTemp");
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SC.RegisterValueChangedCallback($"PM.{Module}.TempSensor.OuterTemp",
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(obj) => { ScOuterTempValue = obj.ToString(); });
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(obj) =>
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{
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ScOuterTempValue = obj.ToString();
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});
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SC.RegisterValueChangedCallback($"PM.{Module}.TempSensor.InnerTemp",
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(obj) => { ScInnerTempValue = obj.ToString(); });
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(obj) =>
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{
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ScInnerTempValue = obj.ToString();
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});
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SC.RegisterValueChangedCallback($"PM.{Module}.TempSensor.MiddleTemp",
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(obj) => { ScMiddleTempValue = obj.ToString(); });
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(obj) =>
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{
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ScMiddleTempValue = obj.ToString();
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});
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var v1 = ScOuterTempValue.Split('.')[1];
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var v2 = ScInnerTempValue.Split('.')[1];
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var v3 = ScMiddleTempValue.Split('.')[1];
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if (Name == "TC1")
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#region Temp Rising Too Fast Alarm
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_isAlarmTempRaisingFast = SC.SafeGetValue($"PM.{Module}.Heater.AETempRasingFastIsAlarm", true);
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_tempRaisingRateMiddle = SC.SafeGetValue($"PM.{Module}.Heater.AETempMiddleRasingRate", 20.0);
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_tempRaisingRateOuter = SC.SafeGetValue($"PM.{Module}.Heater.AETempOuterRasingRate", 20.0);
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SC.RegisterValueChangedCallback($"PM.{Module}.Heater.AETempRasingFastIsAlarm", val =>
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{
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DATA.Subscribe($"{Module}.Temp.Outer", () => OuterTemp);
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DATA.Subscribe($"{Module}.Temp.Inner", () => InnerTemp);
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DATA.Subscribe($"{Module}.Temp.Middle", () => MiddleTemp);
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}
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return true;
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}
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_isAlarmTempRaisingFast = (bool)val;
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});
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SC.RegisterValueChangedCallback($"PM.{Module}.Heater.AETempMiddleRasingRate", val =>
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{
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_tempRaisingRateMiddle = (double)val;
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});
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SC.RegisterValueChangedCallback($"PM.{Module}.Heater.AETempOuterRasingRate", val =>
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{
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_tempRaisingRateOuter = (double)val;
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});
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#endregion
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}
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#region 手动设置比例 RatioSetPoint
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public bool RecipeSetRatio(string selecetedLoop, float ratio, int time)
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@ -1054,7 +1088,7 @@ namespace Aitex.Core.RT.Device.Devices
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MonitorAlarm();
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MonitorTemp();
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//MonitorAETempRasingFastAlarm();
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MonitorTempRaisingTooFastAlarm();
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}
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catch (Exception ex)
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{
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@ -1090,8 +1124,6 @@ namespace Aitex.Core.RT.Device.Devices
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}
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}
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#region 不重要
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//设置额定功率
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private bool SetRatedValue(float Ratio1, float Ratio2, float Ratio3)
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@ -1154,8 +1186,8 @@ namespace Aitex.Core.RT.Device.Devices
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}
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#endregion 不重要
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#region 报警
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/// <summary>
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/// 昂坤三个温度相互之间的最大差值
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/// </summary>
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@ -1207,60 +1239,77 @@ namespace Aitex.Core.RT.Device.Devices
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}
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//DateTime dtLastRecordTime = DateTime.Now;
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DeviceTimer tempMonitorDT = new DeviceTimer();
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private double lastInnerTemp = 0;
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private double lastMiddleTemp = 0;
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private double lastOuterTemp = 0;
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readonly DeviceTimer _timTempRaisingMonitor = new ();
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private double _lastInnerTemp = 0;
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private double _lastMiddleTemp = 0;
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private double _lastOuterTemp = 0;
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private readonly R_TRIG _rTrigMiddleTempRaisingFast = new();
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private readonly R_TRIG _rTrigInnerTempRaisingFast = new();
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private readonly R_TRIG _rTrigOuterTempRaisingFast = new();
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//private void MonitorAETempRasingFastAlarm()
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//{
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// string pmStatus = DATA.Poll($"{Module}.Status") == null ? "" : DATA.Poll($"{Module}.Status").ToString();
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private void MonitorTempRaisingTooFastAlarm()
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{
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string pmStatus = DATA.Poll($"{Module}.Status") == null ? "" : DATA.Poll($"{Module}.Status").ToString();
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// if (pmStatus == "Process")
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// {
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// if (Math.Abs(InnerTemp - lastInnerTemp) * 1000 > _AETempInnerRasingRate.DoubleValue * tempMonitorDT.GetElapseTime())
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// {
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// if (_AETempRasingFastIsAlarm.BoolValue)
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// {
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// EV.PostAlarmLog(Module, $"AETemp Inner rasing fast");
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// }
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// else
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// {
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// EV.PostWarningLog(Module, $"AETemp Inner rasing fast");
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// }
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// }
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if (pmStatus == "Process")
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{
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// 时间间隔单位从ms转换为sec
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var interval = _timTempRaisingMonitor.GetElapseTime() / 1000;
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var raisingPerSec = 0.0;
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// if (Math.Abs(MiddleTemp - lastMiddleTemp) * 1000 > _AETempMiddleRasingRate.DoubleValue * tempMonitorDT.GetElapseTime())
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// {
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// if (_AETempRasingFastIsAlarm.BoolValue)
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// {
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// EV.PostAlarmLog(Module, $"AETemp Middle rasing fast");
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// }
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// else
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// {
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// EV.PostWarningLog(Module, $"AETemp Middle rasing fast");
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// }
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// }
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#region Inner
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// if (Math.Abs(OuterTemp - lastOuterTemp) * 1000 > _AETempOuterRasingRate.DoubleValue * tempMonitorDT.GetElapseTime())
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// {
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// if (_AETempRasingFastIsAlarm.BoolValue)
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// {
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// EV.PostAlarmLog(Module, $"AETemp Outer rasing fast");
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// }
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// else
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// {
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// EV.PostWarningLog(Module, $"AETemp Outer rasing fast");
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// }
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/* raisingPerSec = Math.Abs(InnerTemp - _lastInnerTemp) / interval;
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_rTrigInnerTempRaisingFast.CLK = raisingPerSec > _tempRaisingRateInner;
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if (_rTrigInnerTempRaisingFast.Q)
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{
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var msg = $"Inner Temp raising too fast at a rate of {raisingPerSec:F1}℃/s";
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// lastInnerTemp = InnerTemp;
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// lastMiddleTemp = MiddleTemp;
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// lastOuterTemp = OuterTemp;
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// }
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// }
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if (_isAlarmTempRaisingFast)
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EV.PostAlarmLog(Module, msg);
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else
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EV.PostWarningLog(Module, msg);
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}*/
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// tempMonitorDT.Start(0);
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//}
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#endregion
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#region Middle
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raisingPerSec = Math.Abs(MiddleTemp - _lastMiddleTemp) / interval;
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_rTrigMiddleTempRaisingFast.CLK = raisingPerSec > _tempRaisingRateMiddle;
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if (_rTrigMiddleTempRaisingFast.Q)
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{
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var msg = $"Middle Temp raising too fast at a rate of {raisingPerSec:F1}℃/s";
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if (_isAlarmTempRaisingFast)
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EV.PostAlarmLog(Module, msg);
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else
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EV.PostWarningLog(Module, msg);
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}
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#endregion
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#region Outer
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raisingPerSec = Math.Abs(OuterTemp - _lastOuterTemp) / interval;
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_rTrigOuterTempRaisingFast.CLK = raisingPerSec > _tempRaisingRateOuter;
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if (_rTrigOuterTempRaisingFast.Q)
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{
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var msg = $"Outer Temp raising too fast at a rate of {raisingPerSec:F1}℃/s";
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if (_isAlarmTempRaisingFast)
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EV.PostAlarmLog(Module, msg);
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else
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EV.PostWarningLog(Module, msg);
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}
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#endregion
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}
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_lastInnerTemp = InnerTemp;
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_lastMiddleTemp = MiddleTemp;
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_lastOuterTemp = OuterTemp;
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_timTempRaisingMonitor.Start(0);
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}
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public void MonitorTemp()
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@ -1346,7 +1395,6 @@ namespace Aitex.Core.RT.Device.Devices
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#endregion 报警
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public void Terminate()
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{
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@ -1356,6 +1404,9 @@ namespace Aitex.Core.RT.Device.Devices
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{
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_trigSetTempLimit.RST = true;
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_pyroTempMaxDiffWarm.RST = true;
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_rTrigMiddleTempRaisingFast.RST = true;
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_rTrigOuterTempRaisingFast.RST = true;
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_rTrigInnerTempRaisingFast.RST = true;
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}
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#region PSU Y Calc
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