Sic04/Modules/SicPM/Routines/PMLidCloseRoutine.cs

399 lines
16 KiB
C#
Raw Normal View History

2022-09-19 09:16:33 +08:00
using Aitex.Core.RT.Device;
using Aitex.Core.RT.Device.Unit;
using Aitex.Core.RT.Event;
using Aitex.Core.RT.IOCore;
using Aitex.Core.RT.Routine;
using Aitex.Core.RT.SCCore;
using MECF.Framework.Common.Equipment;
using SicPM.Devices;
using System;
using System.Collections.Generic;
using System.Diagnostics;
namespace SicPM.Routines
{
public class PMLidCloseRoutine : PMBaseRoutine
{
private enum RoutineStep
{
RotationEnable,
HeatEnable,
VentPumpClose,
ArSupply,
SetGroupB,
SetGroupC,
SetGroupE,
SetGroupF,
SetGroupH,
SetGroupD,
SetGroupG,
SetGroupK,
SetM1to16,
SetPC,
SetGroupJ,
SetM291519to38,
SetGasOut,
SetTv,
SetGasIn1, //V65,V67,V68
OpenFinal1, //V91-96
SetMfcFinal1, //M32-38
SetMfc19to26,
SetTVCloseMode,
SetTvPositionToZero,
SetGasIn2,
SetGroupJOpen,
SetM291519to26,
OpenFinal2,
SetMfcFinal2,
SetEPV1,
SetEPV2,
SetTvMode,
RoutinePre,
V27Open,
V27Close,
PressureTo1050,
SetPressureUp,
SetPressureDown,
VentPumpOpen,
PressureToMax,
PressureToMin,
SetPressUpOrDown1,
SetPressUpOrDown2,
WaitPressureDown,
WaitPressureUp,
SetMFCMode,
SetPCMode,
WaitPmTo1050,
SetTvOpen,
SetTvModeToPress,
SetEPV22,
SetV76,
SetV75,
SetV751,
SetV761,
CheckPM1000,
SetMfc28to31Special,
WaitPressUpTo1000,
SetMfc28to31Default,
SetPC567Close,
SetPC567Mode,
SetPC567Default,
OpenEPV2,
WaitV27Open,
SetTvTo1150,
WaitPressUpTo20,
SetMfc28to31To0,
WaitPressUpTo0,
SetMfc28to31ToDefault,
WaitPressDownTo20,
CheckPMPt21000,
SetPressureDown1,
SetMfc28to31Default1,
CheckFinal1Open,
SetGroupV38,
SetGroupV25,
StartLoop,
EndLoop,
TimeDelay1,
TimeDelay2,
TimeDelay3,
TimeDelay4,
TimeDelay5,
TimeDelay6,
TimeDelay7,
TimeDelay8,
TimeDelay9,
TimeDelay10,
TimeDelay11,
TimeDelay18,
Notify1,
Notify2,
Notify3,
Notify4,
}
private ModuleName moduleName;
private PMModule _pmModule;
private IoThrottleValve2 _IoThrottle;
private IoInterLock _pmIoInterLock;
List<int> _lstPcList = new List<int> { 1, 2, 3, 4, 5, 6, 7 };
private int _rotationCheckSpeed =0 ; //设置旋转速度为0后检查是否转速低于此数值
private int _rotationCloseTimeout=20; //旋转停止超时
private int _heatTimeOut = 5; //Heat关闭等待Di反馈超时时间
private int _pressureMaxDelay = 10; //到低压保持时间采用固定值10s
private int _pressureMinDelay = 10; //到高压保持时间采用固定值10s
private double _pressureMax; //Loop压力上限可设置600-800
private double _pressureMin; //Loop压力下限可设置 0-400
private int _pressureMinTimeout;
private int _pressureMaxTimeout;
private int _pressureLoopCount; //Loop次数
private int _IoValueOpenCloseTimeout = 10; //开关阀门超时时间
private double _pmPressureMaxDiff; //蝶阀与目标压力的差值范围(认为调整到位了)
private int _throttleTimeout; //蝶阀调整到指定压力的超时时间
private int _EPV2OpenTimeDelay =10; //EPV2
private int _waitChamberTo1000TimeOut = 180; //等待腔体压力上升到1000的超时时间
private double _mfc28SpecialFlow = 15000;
private double _mfc29SpecialFlow = 5000;
private double _mfc31SpecialFlow = 10000;
private int _EPV2OpenDelayTime = 9;
private int _pmCleanTime = 20;
//private int _routineTimeOut;
private Stopwatch _swTimer = new Stopwatch();
public PMLidCloseRoutine(ModuleName module, PMModule pm) : base(module, pm)
{
moduleName = module;
_pmModule = pm;
Name = "Clean";
_IoThrottle = DEVICE.GetDevice<IoThrottleValve2>($"{Module}.TV");
_pmIoInterLock = DEVICE.GetDevice<IoInterLock>($"{Module}.PMInterLock");
}
public override Result Start(params object[] objs)
{
Reset();
_mfc28SpecialFlow = SC.GetValue<double>($"PM.{Module}.Mfc28FlowSpecail");
_mfc29SpecialFlow = SC.GetValue<double>($"PM.{Module}.Mfc29FlowSpecail");
_mfc31SpecialFlow = SC.GetValue<double>($"PM.{Module}.Mfc31FlowSpecail");
_EPV2OpenTimeDelay = SC.GetConfigItem($"PM.{Module}.EPV2OpenTimeDelayAlterEPV1Open").IntValue;
_pmPressureMaxDiff = SC.GetValue<double>($"PM.{Module}.ThrottlePressureMaxDiff");
_throttleTimeout = SC.GetValue<int>($"PM.{Module}.ThrottlePressureTimeout");
_pressureLoopCount = SC.GetValue<int>($"PM.{Module}.Clean.CycleCleanCount");
_pressureMin = SC.GetValue<double>($"PM.{Module}.Clean.PumpBasePressure");
_pressureMinDelay = SC.GetValue<int>($"PM.{Module}.Clean.PumpDelayTime");
_pressureMinTimeout = SC.GetValue<int>($"PM.{Module}.Clean.PumpTimeout");
_pressureMax = SC.GetValue<double>($"PM.{Module}.Clean.VentBasePressure");
_pressureMaxDelay = SC.GetValue<int>($"PM.{Module}.Clean.VentDelayTime");
_pressureMaxTimeout = SC.GetValue<int>($"PM.{Module}.Clean.VentTimeout");
_pmCleanTime = SC.GetValue<int>($"PM.{Module}.Clean.CleanTime");
_EPV2OpenDelayTime = SC.GetValue<int>($"PM.{Module}.TimeDelayAlterEPV2Open");
if (!_pmIoInterLock.SetPMLidCloseRoutineRunning(true, out string reason))
{
EV.PostAlarmLog(Module, $"can not Clean,{reason}");
return Result.FAIL;
}
//Purge Succeed 清掉
_pmIoInterLock.DoLidOpenRoutineSucceed = false;
//Clean Succeed 清掉
_pmIoInterLock.DoLidCloseRoutineSucceed = false;
_checkPMPt2Over1000 = false;
_checkPMPressureOver1000 = false;
_finalOpen = false;
currentPressureUpOrDown = PressureUpOrDown.None;
_swTimer.Restart();
Notify($"Start LoopCount:{_pressureLoopCount}");
return Result.RUN;
}
//PM Clean
public override Result Monitor()
{
try
{
SetHeatEnable((int)RoutineStep.HeatEnable, false, _heatTimeOut);
SetRotationValve((int)RoutineStep.RotationEnable, _rotationCheckSpeed,false, _rotationCloseTimeout);
SetIoValueByGroup((int)RoutineStep.VentPumpClose, IoGroupName.VentPump, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.ArSupply, IoGroupName.ArSupply, true, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupB, IoGroupName.B, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupC, IoGroupName.C, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupE, IoGroupName.E, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupF, IoGroupName.F, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupH, IoGroupName.H, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupV38, IoGroupName.V38, true, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupK, IoGroupName.K, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupV25, IoGroupName.V25, true, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupD, IoGroupName.D, true, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetGroupG, IoGroupName.G, true, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetV76, IoGroupName.V76, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetV75, IoGroupName.V75, true, _IoValueOpenCloseTimeout);
SetMfcModeToNormalByGroup((int)RoutineStep.SetMFCMode, MfcGroupName.All);
SetPcModeToNormal((int)RoutineStep.SetPCMode, _lstPcList);
SetMfcToDefaultByGroup((int)RoutineStep.SetM1to16, MfcGroupName.M1to16, 0);
SetPcToDefault((int)RoutineStep.SetPC, _lstPcList);
CheckFinalIoStatue((int)RoutineStep.CheckFinal1Open);
if (!_finalOpen)
{
SetMfcByGroup((int)RoutineStep.SetM291519to38, MfcGroupName.M291519to38, 0, 5);
TimeDelay((int)RoutineStep.TimeDelay1, 5);
}
GetPressureConditionPT2((int)RoutineStep.CheckPMPt21000, 1000);
if (!_checkPMPt2Over1000)
{
//1.打开EPV1,等待10s
SetThrottleToCloseMode((int)RoutineStep.SetTVCloseMode, _IoThrottle, 8);
SetThrottleDisable((int)RoutineStep.SetTvPositionToZero, _IoThrottle, 8);
TimeDelay((int)RoutineStep.TimeDelay18, 1);
SetIoValueByGroup((int)RoutineStep.SetEPV2, IoGroupName.EPV2, false, _IoValueOpenCloseTimeout);
SetIoValueByGroup((int)RoutineStep.SetEPV1, IoGroupName.EPV1, true, _IoValueOpenCloseTimeout);
TimeDelay((int)RoutineStep.TimeDelay2, _EPV2OpenTimeDelay);
}
//2.打开进气系统 V65,V67,V68)
SetIoValueByGroup((int)RoutineStep.SetGasIn1, IoGroupName.GasIn1, true, _IoValueOpenCloseTimeout);
//3.打开Final valves 和对应的MFC值
SetIoValueByGroup((int)RoutineStep.OpenFinal2, IoGroupName.Final2, true, _IoValueOpenCloseTimeout);
SetMfcToDefaultByGroup((int)RoutineStep.SetMfcFinal2, MfcGroupName.Final2, 3);
TimeDelay((int)RoutineStep.TimeDelay3, 3);
SetIoValueByGroup((int)RoutineStep.OpenFinal1, IoGroupName.Final1, true, _IoValueOpenCloseTimeout);
SetMfcToDefaultByGroup((int)RoutineStep.SetMfcFinal1, MfcGroupName.Final1, 3);
TimeDelay((int)RoutineStep.TimeDelay4, 3);
//4.打开J Valves
SetIoValueByGroup((int)RoutineStep.SetGroupJOpen, IoGroupName.J, true, _IoValueOpenCloseTimeout);
SetMfcToDefaultByGroup((int)RoutineStep.SetM291519to26, MfcGroupName.M291519to26, 3);
if (!_checkPMPt2Over1000)
{
//判断反应腔压力是否超过1000mbar
GetPressureCondition((int)RoutineStep.CheckPM1000, 1000);
if (!_checkPMPressureOver1000)
{
//设置M28,M29,M31 为特定值
SetMfc28to31Special((int)RoutineStep.SetMfc28to31Special, _mfc28SpecialFlow, _mfc29SpecialFlow, _mfc31SpecialFlow, 1);
}
//等待反应腔压力到达1000
NotifyInfo((int)RoutineStep.Notify1, "Wait PM Pressure over 1000 mbar");
WaitChamberPressUpTo((int)RoutineStep.WaitPressUpTo1000, 1000, _waitChamberTo1000TimeOut);
SetMfcToDefaultByGroup((int)RoutineStep.SetMfc28to31Default, MfcGroupName.M28toM31, 0);
}
NotifyInfo((int)RoutineStep.Notify2, "Wait V27 open!");
WaitV27Open((int)RoutineStep.WaitV27Open,1000);
TimeDelay((int)RoutineStep.TimeDelay5, _pmCleanTime);
if (_checkPMPt2Over1000)
{
//1.打开EPV1,等待10s
SetThrottleToCloseMode((int)RoutineStep.SetTVCloseMode, _IoThrottle, 8);
SetThrottleDisable((int)RoutineStep.SetTvPositionToZero, _IoThrottle, 8);
SetIoValueByGroup((int)RoutineStep.SetEPV1, IoGroupName.EPV1, true, _IoValueOpenCloseTimeout);
TimeDelay((int)RoutineStep.TimeDelay2, _EPV2OpenTimeDelay);
}
//打开EPV2,等待9秒,打开蝶阀
SetIoValueByGroup((int)RoutineStep.OpenEPV2, IoGroupName.EPV2, true, _IoValueOpenCloseTimeout);
TimeDelay((int)RoutineStep.TimeDelay6, _EPV2OpenDelayTime);
SetThrottleEnableAndWait((int)RoutineStep.SetTvOpen, _IoThrottle, 10);
SetThrottleToPressModeAndWait((int)RoutineStep.SetTvModeToPress, _IoThrottle, 10);
SetThrottleToTargetAndNoWait((int)RoutineStep.SetTvTo1150, _IoThrottle, 1150);
//打开V72
//SetIoValueByGroup((int)RoutineStep.VentPumpOpen, IoGroupName.VentPump, true, _IoValueOpenCloseTimeout);
Loop((int)RoutineStep.StartLoop, _pressureLoopCount);
SetPressureUpOrDown((int)RoutineStep.SetPressUpOrDown1, PressureUpOrDown.Dowing);
SetThrottleToTargetAndNoWait((int)RoutineStep.SetPressureDown, _IoThrottle, _pressureMin);
WaitThrottleToPressureAndSetMfcSpecialForLidOpen((int)RoutineStep.WaitPressureDown, _IoThrottle, _pressureMin, _pmPressureMaxDiff, _pressureMinTimeout);
TimeDelay((int)RoutineStep.TimeDelay8, _pressureMinDelay);
SetPressureUpOrDown((int)RoutineStep.SetPressUpOrDown2, PressureUpOrDown.Uping);
SetThrottleToTargetAndNoWait((int)RoutineStep.SetPressureUp, _IoThrottle, _pressureMax);
WaitThrottleToPressureAndSetMfcSpecialForLidOpen((int)RoutineStep.WaitPressureUp, _IoThrottle, _pressureMax, _pmPressureMaxDiff, _pressureMaxTimeout);
TimeDelay((int)RoutineStep.TimeDelay9, _pressureMaxDelay);
EndLoop((int)RoutineStep.EndLoop);
}
catch (RoutineBreakException)
{
return Result.RUN;
}
catch (RoutineFaildException)
{
return Result.FAIL;
}
Notify($"Finished ! Elapsed time: {(int)(_swTimer.ElapsedMilliseconds / 1000)} s");
_swTimer.Stop();
SetRoutineRuningDo();
SetRoutineSuccessedDo();
return Result.DONE;
}
public override void Abort()
{
SetRoutineRuningDo();
PMDevice._ioThrottleValve.StopRamp();
PMDevice.SetMfcStopRamp(PMDevice.GetMfcListByGroupName(MfcGroupName.All));
base.Abort();
}
private void SetRoutineRuningDo()
{
_pmIoInterLock.DoLidCloseRoutineRunning = false;
}
private void SetRoutineSuccessedDo()
{
_pmIoInterLock.SetLidClosedRoutineSucceed(true, out string reason);
_pmIoInterLock.DoLidOpenRoutineSucceed = false;
}
//private void CheckRoutineTimeOut()
//{
// if (_routineTimeOut > 10)
// {
// if ((int)(_swTimer.ElapsedMilliseconds / 1000) > _routineTimeOut)
// {
// Notify($"Routine TimeOut! over {_routineTimeOut} s");
// throw (new RoutineFaildException());
// }
// }
//}
}
}