Sic10/Modules/SicPM1/RecipeExecutions/CleanRecipe.cs

407 lines
16 KiB
C#

using Aitex.Core.Common.DeviceData;
using Aitex.Core.RT.Event;
using Aitex.Core.RT.Log;
using Aitex.Core.RT.OperationCenter;
using Aitex.Core.RT.Routine;
using Aitex.Core.Util;
using MECF.Framework.Common.Equipment;
using MECF.Framework.Common.SubstrateTrackings;
using SicPM1.Routines;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.PMs;
namespace SicPM1.RecipeExecutions
{
public class CleanRecipe : PMBaseRoutine
{
public enum RoutineStep
{
SetServoUp,
SetChamberPressure,
EnableRotation,
OpenH2Valve,
EnableHeater,
PcCalibartion,
RunStepOne,
Wait,
CheckCondition,
WaitTempReach,
}
enum RecipeRunningState
{
Error,
RecipeCompleted,
ExecStep,
TimeWait,
ConditionWait,
StepCompleted,
Paused,
}
private string _recipeName;
private object _recipeLocker = new object();
private bool _isPSUHeaterJumpMode;
private bool _isSCRHeaterJumpMode;
private bool _isMFCJumpMode;
private int _currentStepNumber;
private DeviceTimer _stepTimer = new DeviceTimer();
private DeviceTimer _recipeTimer = new DeviceTimer();
private RecipeRunningState _state = RecipeRunningState.ExecStep;
private PMServoToPressure _pmServoToPressure;
public CleanRecipe(ModuleName module, PM1Module pm1) : base(module, pm1)
{
Module = module.ToString();
Name = "CleanRecipe";
_pmServoToPressure = new PMServoToPressure(module, pm1);
}
public void Init(string recipeName)
{
if (!recipeName.Contains("Sic\\Clean\\") && recipeName!="")
{
recipeName = "Sic\\Clean\\" + recipeName;
}
_recipeName = recipeName;
}
public override Result Start(params object[] objs)
{
Reset();
if (!RecipeParser.Parse(_recipeName, Module, out var recipeHead, out var recipeSteps, out string reason))
{
Stop($"Load recipe {_recipeName} failed, {reason}");
return Result.FAIL;
}
if (WaferManager.Instance.CheckHasWafer(PmDevice.Module, 0))
{
EV.PostWarningLog(Module, $"can not run clean recipe, Has wafer at {Module}");
return Result.FAIL;
}
if (!PmDevice.Pump.IsOn || PmDevice.Pump.IsError)
{
EV.PostWarningLog(Module, $"can not run process, pump state is not correct");
return Result.FAIL;
}
if (!PmDevice._ioThrottleValve.TVValveEnable)
{
EV.PostWarningLog(Module, $"can not run process, TV is not enable");
return Result.FAIL;
}
if (PmDevice._ioThrottleValve.ControlModeFeedback != PressureCtrlMode.TVPressureCtrl)
{
EV.PostWarningLog(Module, $"can not run process, TV is not Pressure Ctrol Mode");
return Result.FAIL;
}
if (!PmDevice.CheckIOValueByGroup(IoGroupName.I, true))
{
EV.PostAlarmLog(Module, $"can not run process,I valves is not open!");
return Result.FAIL;
}
if (!PmDevice.CheckIOValueByGroup(IoGroupName.E, false))
{
EV.PostAlarmLog(Module, $"can not run process,E valves is not closed!");
return Result.FAIL;
}
if (!PmDevice.CheckIOValueByGroup(IoGroupName.K, false))
{
EV.PostAlarmLog(Module, $"can not run process,K valves is not closed!");
return Result.FAIL;
}
if (!PmDevice.CheckIOValueByGroup(IoGroupName.VentPump, true))
{
EV.PostAlarmLog(Module, $"can not run process,V72 is not open!");
return Result.FAIL;
}
if (!PmDevice.PSU1.AllHeatEnable)
{
EV.PostAlarmLog(Module, $"can not run process,Heater is disable!");
return Result.FAIL;
}
_currentStepNumber = 0;
PmDevice.RecipeRunningInfo.RecipeName = _recipeName;
PmDevice.RecipeRunningInfo.Head = recipeHead;
PmDevice.RecipeRunningInfo.RecipeStepList = recipeSteps;
PmDevice.RecipeRunningInfo.TotalTime = CalcRecipeTime();
_state = RecipeRunningState.ExecStep;
return Result.RUN;
}
public override Result Monitor()
{
try
{
SetConfinementRingUpAndWait((int)RoutineStep.SetServoUp, 30);
ExecuteRoutine((int)RoutineStep.SetChamberPressure, _pmServoToPressure);
EnableRotation((int)RoutineStep.EnableRotation, 5);
OpenH2Valve((int)RoutineStep.OpenH2Valve, PmDevice, 2);
EnableHeater((int)RoutineStep.EnableHeater, PmDevice, 5);
MonitorRecipeRunInfo();
lock (_recipeLocker)
{
try
{
switch (_state)
{
case RecipeRunningState.ExecStep:
if (_currentStepNumber == 0)
{
_recipeTimer.Start(int.MaxValue);
}
_stepTimer.Start(PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].StepTime * 1000);
Notify($"Running step {_currentStepNumber + 1} : {PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].StepName}");
//执行工艺程序命令
foreach (var recipeCmd in PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands.Keys)
{
if (recipeCmd == "SusHeaterSetMode")
{
if (PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands[recipeCmd] == "Jump")
_isPSUHeaterJumpMode = true;
else
_isPSUHeaterJumpMode = false;
continue;
}
if (recipeCmd == "WWHeaterSetMode")
{
if (PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands[recipeCmd] == "Jump")
_isSCRHeaterJumpMode = true;
else
_isSCRHeaterJumpMode = false;
continue;
}
if (recipeCmd == "FlowSetMode")
{
if (PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands[recipeCmd] == "Jump")
_isMFCJumpMode = true;
else
_isMFCJumpMode = false;
continue;
}
if (IsCmdSkip(recipeCmd)) // 不是注册的方法,需要跳过
continue;
if (!OP.CanDoOperation($"{Module}.{recipeCmd}", out string reason, PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands[recipeCmd]))
{
EV.PostAlarmLog(Module, $"Can not execute {recipeCmd}, {reason}");
return Result.FAIL;
}
else
{
int time = (int)PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].StepTime * 1000;
if (recipeCmd.StartsWith("TC1") && _isPSUHeaterJumpMode)
{
time = 1;
}
if (recipeCmd.StartsWith("TC2") && _isSCRHeaterJumpMode)
{
time = 1;
}
if (recipeCmd.StartsWith("Mfc") && recipeCmd.EndsWith(".Ramp") && !PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].IsDummyStep)
{
if (_isMFCJumpMode)
{
time = 1;
}
}
if ((recipeCmd == "TV.SetPressure"
|| recipeCmd == "PMServo.SetActualSpeed"
|| recipeCmd.StartsWith("Pressure") && recipeCmd.EndsWith(".Ramp")
|| recipeCmd.StartsWith("Mfc") && recipeCmd.EndsWith(".Ramp"))
&& !PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].IsDummyStep)
{
if (_currentStepNumber >= 1)
{
int previousStepNumber = _currentStepNumber - 1;
if (PmDevice.RecipeRunningInfo.RecipeStepList[previousStepNumber].IsDummyStep)
previousStepNumber = _currentStepNumber - 2;
if (PmDevice.RecipeRunningInfo.RecipeStepList[previousStepNumber].RecipeCommands.ContainsKey(recipeCmd))
{
string previousValue = PmDevice.RecipeRunningInfo.RecipeStepList[previousStepNumber].RecipeCommands[recipeCmd];
string currentValue = PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands[recipeCmd];
if (previousValue == currentValue)
{
time = 1;
}
}
}
}
OP.DoOperation($"{Module}.{recipeCmd}", out string reason1, time, PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].RecipeCommands[recipeCmd]);
}
}
if (PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].EndBy == EnumEndByCondition.ByTime)
_state = RecipeRunningState.TimeWait;
else
_state = RecipeRunningState.ConditionWait;
break;
case RecipeRunningState.TimeWait:
if (_stepTimer.IsTimeout())
{
_state = RecipeRunningState.StepCompleted;
}
break;
case RecipeRunningState.ConditionWait:
{
if (_stepTimer.IsTimeout())
{
_state = RecipeRunningState.StepCompleted;
}
}
break;
case RecipeRunningState.StepCompleted:
_currentStepNumber++;
if (_currentStepNumber >= PmDevice.RecipeRunningInfo.RecipeStepList.Count)
{
_currentStepNumber = PmDevice.RecipeRunningInfo.RecipeStepList.Count - 1;
_state = RecipeRunningState.RecipeCompleted;
}
else
{
_state = RecipeRunningState.ExecStep;
}
break;
case RecipeRunningState.RecipeCompleted:
{
_recipeTimer.Stop();
Notify("Finished");
return Result.DONE;
}
}
return Result.RUN;
}
catch (Exception ex)
{
LOG.Write(ex);
return Result.FAIL;
}
}
}
catch (RoutineBreakException)
{
return Result.RUN;
}
catch (RoutineFaildException)
{
return Result.FAIL;
}
catch (Exception ex)
{
LOG.Write(ex, String.Format("CleanRecipe has exception"));
throw (ex);
}
Notify("Finished");
return Result.DONE;
}
protected void EnableHeater(int id, PMModuleBase pm, int timeout)
{
Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
{
Notify($"Set {pm.Name} Heater Enable");
if (!pm.EnableHeater(true, out string reason))
{
Stop($"Set {pm.Name} Heater Enable failed, {reason}");
return false;
}
return true;
}, () =>
{
return pm.CheckHeaterEnable();
}, timeout * 1000);
if (ret.Item1)
{
if (ret.Item2 == Result.FAIL)
{
throw (new RoutineFaildException());
}
if (ret.Item2 == Result.TIMEOUT)
{
Stop($"Set {pm.Name} Heater Enable timeout, over {timeout} seconds");
throw (new RoutineFaildException());
}
else
{
throw (new RoutineBreakException());
}
}
}
protected int CalcRecipeTime()
{
double total = 0;
for (int i = 0; i < PmDevice.RecipeRunningInfo.RecipeStepList.Count; i++)
{
if (!PmDevice.RecipeRunningInfo.RecipeStepList[i].IsDummyStep) // 不统计虚拟Step的时间
{
total += PmDevice.RecipeRunningInfo.RecipeStepList[i].StepTime;
}
}
return (int)total;
}
private void MonitorRecipeRunInfo()
{
try
{
PmDevice.RecipeRunningInfo.StepNumber = _currentStepNumber + 1;
PmDevice.RecipeRunningInfo.StepName = PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].StepName;
PmDevice.RecipeRunningInfo.StepTime = PmDevice.RecipeRunningInfo.RecipeStepList[_currentStepNumber].StepTime;
PmDevice.RecipeRunningInfo.TotalElapseTime = _recipeTimer.GetElapseTime() / 1000;
}
catch (Exception ex)
{
}
}
}
}